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Production planning and scheduling management in a variety of small batches.
The plan changes again, you plan how to do!" The head of the workshop complained. ; Be busy to die: the manufacturing department saves fire everyday!! Not enough capacity! Not enough manpower! The material is urgent!! Customer urges goods!! Or idle to death: equipment idle, workers on holiday! Production stop line! With the fierce competition in the market, the variety of factories is increasing, the batch is decreasing, and you are worried about the failure to deliver the goods in time. Urgent orders occur frequently, do departments blame each other and blame each other frequently? Day after day, the market has changed and customer demand has changed. Production plan not only should take the market demand and customer personalized requirements to determine, but also according to the actual ability of company manufacturing resources and the dynamic changes of the inventory, production schedule, process optimization and monitoring become improve enterprise core competitiveness inevitable link. How to manage demand and obtain more accurate forecasts? How do you make a master production plan to deal with inaccurate forecasts and changing customer needs? How can the main production schedule and adjustment be carried out when the internal capability changes? How to properly arrange the progress to ensure the realization of production indicators and ensure the relative stability of production order and production line? To solve above problems, crown zhuo advisor feature under the many varieties of small batch production planning and scheduling management training courses, is designed to help companies streamline production management, improve the flexibility of production planning and to deal with complex and changeable market environment. The integrity of the content system, the analysis of the practice, the emphasis on actual combat and operation skills, will be the greatest feature of this training!
Course Information
  • Time:2023-06-15-16
  • Location:shanghai
  • Course Series:Program series
  • Price:3200/people
  • Course Object:Production planning, material planning, production scheduling, production supervisor, production manager and other related staff
  • Lecturer:Full-time lecturer
  • Internal Training: YES
  • Support Hotline:021-52797163
Course benefits
To understand and master the principle of production management system, formulate reasonable production forecast and production plan, coordinate internal and external resources, and make production organization more effectively.
To optimize the production system and process, improve the logistics management and workshop control, and improve the quick, flexible and agile response capability of the production system.

To balance external customer satisfaction and internal cost control, improve the utilization efficiency of manufacturing resources (people, machines and things).



Course outline
Stage subject course content.
An introduction to the production plan

 according to single production, ready for the production and according to the basic model of single design production

 production pattern's relationship with the production plan

 small batch more varieties of the characteristics of the mode of production and the difficulty
 management countermeasures of small batch more varieties production
 PMC work objectives and priorities

Product planning and forecasting

 product plan to the important role of the enterprise
 product plan is equal to sales forecast
 how to prepare the product plan
 accurate predictions are beneficial to the stability of the plan
 prediction of specific methods
 how to improve forecast accuracy
Case analysis: three steps to help you complete an accurate prediction.

main production plan and material requirement plan (MPS and MRP) :

 views collision small batch more varieties of production mode, the need to do in advance the MPS? Or do you do the MPS after the receipt?
 the logic of MPS
 confirm customer order the important tool of ATP
 MRP basic logic
 in the production of small batch more varieties of MRP difficulties and countermeasures
 many enterprise ERP software can't realize the analysis of the causes of MPS and MRP
Case sharing: how to prepare an effective MRP?

production plan and workshop production scheduling plan

 capacity calculation of specific methods and applicability

 develop capacity planning should pay attention to those key factors
 the logic of the workshop production scheduling
 case analysis: one company's workshop production scheduling plan
 what methods to determine the order priority?
 how to respond to put single and emergency order
Group discussion: how to deal with a plan that is not as fast as change?
Case analysis: help a company to complete MPS/MRP and workshop plans.

production progress to a small displacement analysis of the causes of many kinds of abnormal production schedule
 small batch more varieties of the basic ways of production schedule control
 effective method of work assigned
Case analysis:  via a report about production progress and the problems in production process
 kanban management is a necessary weapon small batch more varieties of production
 management bottleneck
 bottleneck affect production plan

material management and inventory control

 small batch more varieties production how to determine the frequency of the material purchasing and batch

 material variety, small batch more varieties of enterprise exactly those materials need to prepare inventory?
 inventory control, the necessity and value
 how to set a reasonable safety stock
 some specific methods of inventory control
 how to prevent and manage dull material
 in the production of small batch more varieties, the most ideal concept of inventory management
Case discussion: what is the most urgent need to improve in a small batch of manufacturing enterprises?