- Time:2023-07-10-11
- Location:Shanghai
- Course Series:Lean Production
- Price:3200¥/people
- Course Object:Production, equipment manager; production, equipment supervisor and team leader; equipment engineer and maintenance member
- Lecturer:Full time Lecturer
- Internal Training: YES
- Support Hotline:021-52797163
To advocate the equipment of the main line of business management
The effective use of the modern management and equipment factory
The basic background is TPM
The definition of TPM and the basic idea
The three major characteristics of the TPM
Is Japan's TOYOTA to promote the success of TPM, increase the production capacity of 4 times
A summary of TPM activities
The eight pillar and analyze the activities of the TPM system
The use of the TPM index and related methods
The three objective is TPM activities
Associated with the 26 indicators and analysis equipment production index association
The fault and loss
The overall equipment efficiency (OEE)
The zero fault and maintenance engineering
The MTBF and MTFR
Analyze the quality management association index
The rate of unqualified products (production line reject rate)
The chronic loss countermeasure equipment
Analyze the cost control related indicators
The rate of inventory
The cost of maintenance
The delivery period management index correlation analysis
Analysis of environment safety index association
The number of accidents
Analyze the morale of correlation
Three "six sources" to improve the methods and skills
16 loss to influence production efficiency
The relationship between the 6 major equipment loss and the comprehensive efficiency of equipment
O. E. E. is the overall efficiency of the equipment
The equipment reliability (to improve the five aspects of trust)
The failure to consider the method 0 (5 key projects to achieve fault into 4 stages and the zero failure Countermeasures)
To improve the methods and skills of the "six source"
The Platon method
The characteristics of Characteristic - Factor (Fish-Bone analysis factor analysis of fishbone, fishbone diagram Fish-Bone chart) method;
The failure mode effects and criticality analysis method FMEA;
The analysis of hypothesis and test methodology
Analyze the fault tree and event tree
The fault dictionary method
The PM analysis method
The collection of the optimization search method is fault
Analyze the deterioration trend chart
The sources of pollution, and change the idea and method of object
Analysis of four commonly used methods for PM TPM
The application of
To carry out the steps
The examples to explain
The application of analysis
The MTBF analysis
The purpose of the analysis is MTBF
The application of MTBF analysis
Note the MTBF analysis table
Five steps to make the MTBF analysis table
Analyze the minimum maintenance cost model
Analysis of the relationship between the equipment and the quality of
The quality performance chart and quality analysis for composition
The suitable time
Introduction and case is introduced
The protection device
The "perfect quality assurance" (PQA) to carry out
The industrial safety assessment (PSE)
The life cycle cost of equipment (LCC) calculation method
The failure mode and effect analysis (FMEA) method
The visual management
Five steps to guide the TPM activities to promote the preparatory work before
STEP1: high determination guide;
- STEP2: initial promotion staff set;
The STEP3:TPM training guide;
- STEP4: the basic policy and goal setting;
- STEP5: set TPM to promote the professional organization;
STEP6: to formulate the basic plan TPM.
The official guide phase of the work
The STEP7: TPM (Kick Off held a mobilization meeting)
The introduction after work
STEP8: to improve equipment efficiency improvement;
- STEP9: the establishment of autonomous maintenance system;
- STEP10: the establishment of the maintenance department maintenance system;
- STEP11: to enhance the operation and maintenance of skills training;
- STEP12: the establishment of the system of early management of equipment;
- STEP13: the implementation of TPM activities and enhance the level of.
Six key TPM activities: the first stage is to carry out independent maintenance activities: the basic conditions of the recovery device
- STEP1: initial cleaning;
- STEP2: clean and easy to dirty difficult point improvement;
- SIEP3: the development of cleaning and refueling base
The second stage: thorough inspection and maintenance
- STEP4: total inspection;
- STEP5: independent inspection
The third stage: thoroughly improve the problems of the equipment
- STEP6: standard consolidation;
- STEP7: carry out self management
The fourth stage: the promotion of independent maintenance activities the key to success
The concept of training guide (guide that will);
The coordination between departments.


